Lincoln Electric Welder 10R User Manual

AUTOMATIC WIRE FEEDERS  
Power Feed10R  
Compact Wire Drive System for Automation  
The Power Feed 10R is a high performance, digitally controlled wire feeder designed to  
be a part of a modular, multi-process welding system. It is specifically designed to mount to a  
robot arm or to use in hard automation applications. Modular systems can be arranged in a  
variety of ways for optimum, customized performance and easy maintenance. This four drive roll  
feeder operates on 40VDC input power and is designed to be used with ArcLink™ Robotic  
Power Wave™ power sources. Close integration of the feeder, power source and existing  
equipment creates the foundation for a system with superior welding performance and reliability.  
Power Feed 10R mounted  
on FANUC Robot Arm.  
Processes  
Description  
40  
MIG  
Pulsed  
STT  
Flux-Cored  
Output  
Input  
VDC  
Recommended General Options  
Advantage Lincoln  
• Digitally controlled by the Power Wave power source, yielding  
the best performance in the industry.  
Water Connection Kit, 14-Pin to 14-Pin Control Cable, 4 Drive Rolls  
and Split Wire Guide, Torch Bushings, Incoming Conduit Bushings,  
Wire Straightener, Magnum Low Drag Wire Conduit, Accu-Trak™  
Drum Payoff Kit  
• Use with Lincoln power sources featuring ArcLink, the leading  
digital communications protocol for welding, making it the best  
choice for seamless integration with the power source and  
networked equipment.  
Recommended Power Sources  
Tachometer feedback provides calibration and precise control  
of wire feed speed.  
Power Wave F355i, Power Wave 455M Robotic,  
Power Wave 455M/STT Robotic, Power Wave 655R  
• Feeder brakes from maximum speed to zero in milliseconds,  
minimizing the chance of wire sticking in the puddle.  
Order  
• Select standard or high speed gears for wide wire feed speed  
range.  
K1780-2 Power Feed 10R  
Call the Lincoln Electric Automation Division at 216.383.2667 for  
more information.  
• Split wire guides provide trouble-free feeding and offer fast,  
tool-less wire installation, changeover and maintenance.  
• Easy-to-read gauge for accurate drive roll tension.  
• Brass-to-brass connections for good connectivity between  
feeder and gun.  
• Modular construction for easy servicing.  
• Self loading wire feature for easy set-up.  
TECHNICAL SPECIFICATIONS  
Wire Size Range  
Solid  
inches (mm)  
Wire Size Range  
Cored  
inches (mm)  
Dimensions  
H x W x D  
inches (mm)  
Net  
Weight  
lbs (kg)  
Product  
Name  
Product  
Number  
Wire Feed Speed Range  
inches/min (m/min)  
Power Feed 10R  
K1780-2  
50-800 in/min (1.3-20.3m/min)  
75-1200 in/min (2.0-30.5 m/min) .025-1/16 in (0.6-1.6mm)  
.025-3/32 in (0.6-2.4mm)  
.035-.120 in. (0.9-3.0mm)  
.035-5/64 in (0.9-2.0mm)  
8.9 x 10.3 x 8.1  
(226 x 261 x 206)  
22.4 lbs  
(10.2 kg)  
Power Wave 455M Robotic.  
Power Wave F355i shown integrated with  
FANUC Arc-Mate RJ3iB controller.  
Publication E9.160 4/03  
Web Update 1/07  
 
A CLOSER LOOK  
DESIGN  
• Brass-to-brass electrode pairing connections for good connectivity  
between welding torch and torch bushing.  
• Easy-to-read gauge for accurate drive roll tension producing a  
reference point for the operator to set tension on the wire more accu-  
rately.  
• The feeder is self-threading for easy wire loading enabling operator  
to feed wire without the need to remove drive rolls.  
Patented Drive Roll System  
• The Power Feed 10R is a basic wire feeder with an optimized design,  
which consists of an industrial motor driving the feeder  
mecha-  
nism in a sheet metal frame. The logic for controlling the wire feeder  
resides in a PC board inside the robotic power source.  
Split Wire Guide  
• Lower section contains gas solenoid and differential tachometer  
amplifier allowing accurate motor speed control up to 100 ft. from  
power source.  
4-Drive Roll  
Brass Connector  
• Split wire guide provides easy wire loading and accessibility for  
maintenance.  
• Variety of drive rolls for any application.  
Tool-less access to routine maintenance points.  
4-Drive Roll and Split Wire Guide System  
• High speed gear for most fine wire applications. Low speed gear for  
applications requiring higher torque such as welding with  
Innershield® electrode.  
Key Controls  
1
2
1. Drive Roll Tension Gauge  
2. Drive Roll Tension Adjustment Knob  
3. 14-Pin Receptacle for Control Cable (Amphenol)  
4. CGA Gas Connection  
8
7
5. Wire Inlet Guide  
6. Optional Water Kit (Not Shown)  
7. Drive Roll Cover  
8. Gun Bushings (K1500-1)  
3
4
6
5
QUALITY AND RELIABILITY  
• Operating temperature for the Power Feed 10R is -20°C to  
+40°C.  
• Electronically protected from overloads.  
• Feeder can be easily disassembled for servicing.  
• Modular construction for easy servicing of individual units.  
• Rugged steel and cast aluminum construction.  
• Storage temperature for the Power Feed 10R is -40°C to +40°C.  
• Three year warranty on parts and labor.  
• Manufactured under a quality system certified to ISO 9001  
requirements.  
Power Feed 10R  
[3]  
 
RECOMMENDED OPTIONS  
4 DRIVE ROLLS AND SPLIT WIRE GUIDE  
Description  
Order Number  
Solid Steel Wire, Smooth V Groove  
.023-.030 (0.6-0.8mm) Solid  
.035 (0.9mm) Solid  
.040-.045 (1.0-1.2mm) Solid  
.052 (1.4mm) Solid  
KP1505-030S  
KP1505-035S  
KP1505-045S  
KP1505-052S  
KP1505-XX  
Drive Rolls for Solid and Cored Wires  
Cored Steel Wire, Knurled V Groove  
.030-.035 (0.8-0.9mm) Cored  
.040-.045 (1.0-1.2mm) Cored  
.052 (1.4mm) Cored  
KP1505-035C  
KP1505-045C  
KP1505-052C  
KP1505-1/16C  
KP1505-7/64H  
1/16” (1.6mm) Cored  
7/64” (2.8mm) Hardfacing (Smooth U Groove)  
Cored or Solid Steel Wire, Knurled V Groove  
Aluminum Wire, Smooth U Groove  
.068-.072 (1.8mm)  
5/64” (2.0mm)  
KP1505-068  
KP1505-5/64  
KP1505-3/32  
KP1505-7/64  
3/32” (2.4mm)  
7/64” (2.8mm) Cored only  
.035 (0.9mm)  
.040 (1.0mm)  
3/64” (1.2mm)  
1/16” (1.6mm)  
3/32” (2.4mm)  
KP1507-035A  
KP1507-040A  
KP1507-3/64A  
KP1507-1/16A  
KP1507-3/32A  
KP1507-XX  
Drive Rolls for Aluminum Wires  
14-PIN TO 14-PIN CONTROL CABLES  
CABLE ADAPTERS  
Description  
Product  
Number  
Cable  
Adapter  
Cable  
Length  
Product  
Number  
18 in. (0.45m)  
12 ft. (3.6m)  
16 ft. (4.8m)  
25 ft. (7.6m)  
50 ft. (15.2m)  
100 ft. (30.4m)  
K1785-2  
K1785-12  
K1785-16  
K1785-25  
K1785-50  
K1785-100  
22-pin to 14-pin  
14-pin to 22-pin  
10 ft. (3m)  
18 in. (0.45m)  
18 in. (0.45m)  
K1804-1  
K1804-2  
K1805-1  
POWER FEED 10R  
K1780-2  
PIN  
14  
OR  
CABLE SELECTION  
Hard Automation  
POWER FEED 10R  
Robotic  
K1780-1  
(1)  
K1785-2  
POWER FEED 10R  
(1)  
POWER FEED 10R  
K1780-2  
OR  
K1780-1  
K1805-1  
PIN 14  
PIN  
22  
PIN  
PIN  
14  
14  
14  
K1785-X  
PIN  
M
5
5
4
E
V
A
W
R
E
W
O
P
PIN  
14  
K1804-X  
PIN  
PIN  
ROBOT  
K1805-1  
14  
22  
22  
K1795-X  
M
5
5
4
POWERFEED 10R  
K1780-2  
E
V
A
W
R
E
W
O
P
PIN  
14  
POWER WAVE 455M Robotic K2262-3  
OR  
POWER WAVE 455M/STT Robotic K2263-1  
OR  
POWERFEED 10R  
PIN  
PIN  
K1780-2  
POWERFEED 10R  
14  
K1780-1  
(1)  
OR  
K1785-2  
POWERFEED 10R  
PIN  
POWER WAVE 455M Robotic K2262-3  
OR  
K1780-1 (1)  
22  
K1805-1  
22  
POWER WAVE 455M/STT Robotic K2263-1  
PIN  
22  
PIN  
22  
PIN  
22  
M
5
5
4
E
V
A
W
R
E
W
O
P
M
5
5
4
E
V
A
PIN  
22  
W
R
E
W
O
P
K1795-X  
PIN  
14  
OR  
K1804-2  
K1804-1  
(1) Obsolete product.  
ROBOT  
POWERWAVE 455R  
K1761-X  
POWERWAVE 655R  
K1519-1  
POWERWAVE 455R  
K1761-X  
POWERWAVE 655R  
K1519-1  
Power Feed 10R  
[4]  
 
RECOMMENDED OPTIONS  
GENERAL OPTIONS  
GENERAL OPTIONS CONT.  
Water Connection Kit  
Wire Straightener  
For Lincoln Electric 10 series wire  
feeders.  
Consists of quick disconnect inlet  
and outlet fittings with water hose  
and clamps to be mounted on  
Power Feed10R.  
Order K1733-1  
Magnum Low Drag Wire Conduit  
Plastic wire conduits are for use  
with the Accu-Trak Drum Payoff Kit.  
Order:  
K515-15 for 15ft. (5m)  
K515-25 for 25ft. (7.6m)  
K515-50 for 50ft. (15m)  
Order K590-7  
Gun Bushings  
Convert feedplate on Power Feed  
10R to accommodate specific  
torches.  
Order:  
K1500-2 (Optional) Tweco® or  
Tregaskiss® Torches (standard on  
PowerFeed 10R)  
K1500-1 Lincoln or D&F® Torches  
K489-7 Binzel® or Lincoln Fast-  
Mate Torches  
Accu-Trak Drum Payoff Kit  
A payoff kit must be used with  
Accu-Trak drums to insure precise  
feeding.  
Order:  
K884-5 (20 in. drum)  
K884-6 (23 in. drum)  
Incoming Conduit Bushings  
Bushings connect directly to wire  
conduit for use in boom system,  
long distances or large payoff  
packages. Fits Lincoln Electric K515  
conduit.  
Order:  
K1546-1 for .025-1/16” (0.6-1.6mm)  
K1546-2 for 1/16-3/32” (1.6-2.4mm)  
Power Feed 10R  
[5]  
 
POWER FEED 10R ORDER FORM  
PRODUCT DESCRIPTION  
POWER FEED 10R  
ORDER NUMBER  
K1780-2  
QUANTITY  
PRICE  
RECOMMENDED EQUIPMENT  
Power Wave F355i  
Contact Lincoln Automation at 216.383.2667 for information  
Power Wave 455M Robotic  
Power Wave 455M/STT Robotic  
Power Wave 655R  
K2262-3  
K2263-1  
K1519-1  
RECOMMENDED GENERAL OPTIONS  
Water Connection Kit  
4 Drive Rolls and Split Wire Guide  
14-Pin to 14-Pin Control Cables  
Cable Adapters  
K590-7  
See Chart on Page 4  
See Chart on Page 4  
See Chart on Page 4  
Gun Bushings  
Tweco® or Tregaskiss®  
Lincoln or D&F®  
K1500-2 (Optional)  
K1500-1  
Binzel or Lincoln Fast-Mate  
Incoming Conduit Bushings  
.025-1/16 in. (0.6-1.6mm)  
1/16-3/32 in. (1.6-2.4mm)  
Wire Straightener  
K489-7  
K1546-1  
K1546-2  
K1733-1  
Magnum Low Drag Wire Conduit  
15 ft. (5m)  
K515-15  
K515-25  
K515-50  
25 ft. (7.6m)  
50 ft. (15m)  
Accu-Trak™ Drum Payoff Kit  
20 in. drum  
K884-5  
K884-6  
23 in. drum  
TOTAL:  
C U S T O M E R A S S I S T A N C E P O L I C Y  
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of  
our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers  
based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such  
information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice.  
As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision  
of information or advice create, expand or alter any warranty with respect to the sale of our products.  
Lincoln Electric is a responsible manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the  
customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.  
THE LINCOLN ELECTRIC COMPANY  
22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lincolnelectric.com  
 

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