Lincoln Electric Welder 200D User Manual

ENGINE DRIVEN WELDERS  
®
Pipeliner 200D  
Output  
200 Amp DC Diesel Engine Driven Welder  
The Pipeliner® 200D, our 200-amp diesel engine driven  
welder, continues the long established reputation of Lincoln’s  
200 amp pure DC generator welder for the cross-country  
pipeline welding industry. This is the diesel version of the  
Pipeliner® 200G gasoline engine driven product. It is similar  
to the older SA-200 and Classic® I gasoline engine driven  
products manufactured for years, many of which are still  
in use today. The Pipeliner® 200D continues to use a DC  
exciter, as requested by the most discriminating operators.  
The Pipeliner® 200D runs at a speed slower than the more  
common 1800 RPM units, making this industrial product  
unique and especially suited to the needs of cross-country  
pipeline operators.  
(1)  
CV  
1.75  
kW  
Input  
D
Processes  
(1)  
Stick, Flux-Cored , Gouging  
Advantage Lincoln  
• Pure DC Generator Welding Output  
• Five Current Ranges with Overlap  
− Produces the welding arc preferred by pipeline operators and  
contractors for precise code consistency!  
− For stick welding and other processes where slope control is  
desired. Fine-tuning within each range.  
• DC Exciter  
• 200 Amps Output @ 60% Duty Cycle  
− Supplies pure DC current to the welding generator as desired by the  
most discriminating operators.  
− Welds up to 7/32" (5.6 mm) low hydrogen electrode.  
• Reliable Industrial Diesel Engine  
• All Copper Windings  
− 4-Cylinder water-cooled Kubota® engine with electronic governor for  
precise speed control.  
− Enhances arc stability for a really smooth, high performance arc.  
• Custom Arc® Dial  
− Standard engine gauges allow you to monitor performance at a  
glance.  
− Dial in the right arc, right now! 150 RPM high idle OCV adjustment  
for enhanced fine tuning on pipe. (See inside)  
TECHNICAL SPECIFICATIONS  
No.  
of  
Cyl.  
Dimensions  
H x W x D  
inches (mm)  
Product  
Name  
Rated Output  
Current/Voltage/Duty Cycle  
Output  
Range  
Engine  
Model  
HP & Speed  
(rpm)  
Net Weight  
lbs (kg)  
Pipeliner® 200D  
200A DC/40V/60%  
40-300 DC  
1750 watts  
DC Auxiliary Power  
120V DC  
Kubota®  
V2403M  
EPA Tier 4i  
4
27.8 @ 1600  
45.5 x 24.0 x 68.0  
(1156 x 610 x 1727)  
1311  
(595)  
(1)  
With Wire Feed Module. Rated at 200 amps, 35 volts at 60% duty cycle, 250 amps, 30 volts at 35% duty cycle.  
Publication E6.132 4/05  
Web Update 5/08  
 
A CLOSER LOOK  
QUALITY AND RELIABILITY  
• Attractive and durable pearlescent gray finish paint.  
• Engine hour meter to track scheduled maintenance.  
• Manufactured under a quality system certified to ISO 9001  
requirements.  
• Automatic engine shutdown protection for low oil pressure or high  
water temperature.  
• Three-year Lincoln warranty on welder. (Engine is warranted  
separately by the manufacturer).  
• Electronic engine idler extends engine life and reduces fuel  
consumption.  
MACHINE SPECIFICATIONS  
Product  
Name  
Ordering  
Information  
Rated DC Output(1)  
Current/Voltage/Duty Cycle  
DC Current  
Fine Adjustment Range  
Generator  
Power  
Dimension  
H(2) x W x L  
Weight  
lbs. (kg)  
Description  
Pipeliner® 200D  
K6090-11  
200 Amp  
DC Welder  
Lincoln “Plus” Rating  
200A /40V/60%  
40 - 300 Amps  
1750 Watts  
45.5 x 24.0 x 68.0 in  
1311  
(595)  
DC Auxiliary Power (1156 x 610 x 1727mm)  
220 - Max  
160 - 240  
120 - 190  
80 - 130  
Min - 90  
All Copper  
Windings  
NEMA Rating  
200A / 28V / 60%  
15 Amps @  
120V DC  
Pure DC Power  
Generator  
(1) Based on a 10 minute period. High Altitude: For maximum rating, derate the output 4% for every 1,000 ft. (300 m) above 4,900 ft. (1,500 m).  
(2) Height is to top of exhaust elbow. Case height is 40.9 in. (1039 mm).  
ENGINE SPECIFICATIONS  
Engine  
Model  
Operating  
Speeds  
Fuel  
Consumption  
Description  
Horsepower & Displacement  
Ignition  
Capacities  
Kubota®  
V2403M  
(Diesel)(3)  
4 Cylinder  
4 Cycle  
Water-Cooled  
Diesel Engine  
Cast Iron Cylinders  
Block / Crank Case  
27.8 HP @ 1600 RPM  
Compression  
Ignited  
FUEL:  
15 Gals (57 Ltrs)  
FULL LOAD  
1,600 RPM (200A/28V)  
0.9 Gals./Hr  
3.4 Ltr/Hr  
149 cu in  
(2.4 ltrs)  
EPA Tier 4i  
OIL:  
HIGH IDLE  
1,450-1,600 RPM (adjustable)  
0.5 Gals/Hr  
1.7 Ltr/Hr  
8.0 Qts (7.6 Ltrs)  
COOLANT:  
9.5 Qts (9.0 Ltrs)  
LOW IDLE  
1,400 RPM  
0.4 Gals/Hr  
1.4 Ltr/Hr  
(3) Engine warranty for U.S. and Canada is 2 years/2,000 hours, 3 years major components. Some component limitations exist for Canada. See warranty statement for details.  
C U S T O M E R A S S I S T A N C E P O L I C Y  
The business of The Lincoln Electric Company® is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of  
our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to  
inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not  
in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume  
any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or  
implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is  
specifically disclaimed.  
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the  
customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.  
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.  
Pipeliner® 200D  
[3]  
 
RECOMMENDED OPTIONS  
GENERAL OPTIONS  
Accessory Kit  
For stick welding. Includes 20 ft. (6.1 m)  
#6 electrode cable with lug, 15 ft. (4.6 m)  
#6 work cable with lugs, headshield, filter  
plate, work clamp, electrode holder and  
sample pack of mild steel electrode. 150  
amp capacity.  
Spark Arrestor Kit  
Attaches to muffler exhust tube. Virtually  
eliminates spark emissions.  
Order K903-1  
Medium Welder Trailer  
Order K875  
For heavy-duty road, off-road, plant and  
yard use. Includes pivoting jack stand,  
safety chains, and 13" wheels. Stiff .120"  
welded rectangular steel tube frame  
construction is phosphate etched and  
powder coat painted for superior rust and  
corrosion resistance. Low sway  
suspension gives out-standing stability  
with manageable tongue weight. Wheel  
bearings are packed with high viscosity,  
high pressure, low washout Lubriplate®  
grease. Includes a Duo-Hitch: a 2"  
Ball/Lunette Eye combination hitch.  
Overall width: 60".  
Remote Control  
Remote control rheostat permits machine  
output changes up to 100 ft. (30.5m) from  
the machine. Plugs into receptacle on  
control panel.  
Order K924-5  
WIRE FEEDER OPTIONS  
Wire Feed Module  
Provides constant voltage (CV) output  
with improved arc stability for Innershield®  
welding. Recommended wire feeder is  
LN-25.  
Order:  
K2636-1 Trailer  
Order K623-1  
K2639-1 Fender & Light Kit  
K2640-1 Cable Rack  
Remote Control Kit (Stick & Wire)  
For Classic® & Pipeliner® machines that  
have the wire feed module. Contains  
a rheostat for stick output, a  
potentiometer for wire output and  
100 ft. (30.5m) of control cable.  
Order K2464-1  
Service Indicator Kit  
Provides a GO/NO-GO visual indication  
of air cleaner element useful service life.  
Filter service based on restriction  
readings allows the longest life possible  
from the filter and best engine protection.  
Order K1858-1  
LN-25 PRO Wire Feeder  
Portable CC/CV unit for flux-cored and  
MIG welding with MAXTRAC® wire drive  
system. Includes Gas Solenoid & Internal  
Contactor. Requires Wire Feed Module.  
Order K2613-1  
Stainless Steel Sheet Metal Kit  
Stainless steel roof and doors. Also  
includes decals (mounted), door latches,  
door hooks, bumpers and all required  
mounting hardware. Fits K6090-9 and -10  
Pipeliner® 200D and K1643-1 thru -10  
Classic® 300D  
Magnum® 350 Innershield® Gun  
(for LN-25 PRO)  
Order K2423-1  
For self-shielded wire with 15 ft. (4.5m)  
cable. For .062"-3/32"  
(1.6-2.4 mm) wire.  
STICK OPTIONS  
Accessory Kit  
Order K126-2  
For stick welding. Includes 35 ft. (10.7 m)  
2/0 electrode cable with lug, 30 ft. (9.1 m)  
2/0 work cable with lugs, headshield, filter  
plate, work clamp and electrode holder.  
400 amp capacity.  
Drive Roll and Guide Tube Kit  
(for LN-25 PRO,)  
For cored or solid steel wire.  
Order KP1697-068  
for .068"-.072" (1.8 mm)  
KP1697-5/64  
for 5/64" (2.0 mm)  
Order K704  
®
PIPELINER 200D ORDER FORM  
PRODUCT DESCRIPTION  
ORDER NUMBER  
K6090-11  
QUANTITY  
PRICE  
®
PIPELINER 200D  
RECOMMENDED GENERAL OPTIONS  
Spark Arrestor Kit  
K903-1  
Medium Welder Trailer with Duo-Hitch: 2" Ball/Lunette Eye Hitch  
- Fender & Light Kit  
K2636-1  
K2639-1  
K2640-1  
K1858-1  
K2423-1  
- Cable Rack  
Service Indicator Kit  
Stainless Steel Sheet Metal Kit  
RECOMMENDED STICK OPTIONS  
Accessory Kit, 400 amp  
Accessory Kit, 150 amp  
Remote Control  
K704  
K875  
K924-5  
RECOMMENDED WIRE FEEDER OPTIONS  
Wire Feed Module  
K623-1  
Remote Control Kit (Stick & Wire)  
K2464-1  
LN-25 PRO Wire Feeder  
K2613-1  
K126-2  
KP1697-068  
KP1697-5/64  
Magnum® 350 Innershield® Welding Gun  
Drive Roll and Guide Tube Kit, .068"-.072" (for LN-25 PRO)  
Drive Roll and Guide Tube Kit, 5/64" (for LN-25 PRO)  
TOTAL:  
®
THE LINCOLN ELECTRIC COMPANY  
22801 St. Clair Ave., Cleveland, OH 44117-1199 • 216.481.8100 • www.lincolnelectric.com  
 

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