ENGINE DRIVEN WELDERS
®
Pipeliner 200D
Output
200 Amp DC Diesel Engine Driven Welder
The Pipeliner® 200D, our 200-amp diesel engine driven
welder, continues the long established reputation of Lincoln’s
200 amp pure DC generator welder for the cross-country
pipeline welding industry. This is the diesel version of the
Pipeliner® 200G gasoline engine driven product. It is similar
to the older SA-200 and Classic® I gasoline engine driven
products manufactured for years, many of which are still
in use today. The Pipeliner® 200D continues to use a DC
exciter, as requested by the most discriminating operators.
The Pipeliner® 200D runs at a speed slower than the more
common 1800 RPM units, making this industrial product
unique and especially suited to the needs of cross-country
pipeline operators.
(1)
CV
1.75
kW
Input
D
Processes
(1)
Stick, Flux-Cored , Gouging
Advantage Lincoln
• Pure DC Generator Welding Output
• Five Current Ranges with Overlap
− Produces the welding arc preferred by pipeline operators and
contractors for precise code consistency!
− For stick welding and other processes where slope control is
desired. Fine-tuning within each range.
• DC Exciter
• 200 Amps Output @ 60% Duty Cycle
− Supplies pure DC current to the welding generator as desired by the
most discriminating operators.
− Welds up to 7/32" (5.6 mm) low hydrogen electrode.
• Reliable Industrial Diesel Engine
• All Copper Windings
− 4-Cylinder water-cooled Kubota® engine with electronic governor for
precise speed control.
− Enhances arc stability for a really smooth, high performance arc.
• Custom Arc® Dial
− Standard engine gauges allow you to monitor performance at a
glance.
− Dial in the right arc, right now! 150 RPM high idle OCV adjustment
for enhanced fine tuning on pipe. (See inside)
TECHNICAL SPECIFICATIONS
No.
of
Cyl.
Dimensions
H x W x D
inches (mm)
Product
Name
Rated Output
Current/Voltage/Duty Cycle
Output
Range
Engine
Model
HP & Speed
(rpm)
Net Weight
lbs (kg)
Pipeliner® 200D
200A DC/40V/60%
40-300 DC
1750 watts
DC Auxiliary Power
120V DC
Kubota®
V2403M
EPA Tier 4i
4
27.8 @ 1600
45.5 x 24.0 x 68.0
(1156 x 610 x 1727)
1311
(595)
(1)
With Wire Feed Module. Rated at 200 amps, 35 volts at 60% duty cycle, 250 amps, 30 volts at 35% duty cycle.
Publication E6.132 4/05
Web Update 5/08
A CLOSER LOOK
QUALITY AND RELIABILITY
• Attractive and durable pearlescent gray finish paint.
• Engine hour meter to track scheduled maintenance.
• Manufactured under a quality system certified to ISO 9001
requirements.
• Automatic engine shutdown protection for low oil pressure or high
water temperature.
• Three-year Lincoln warranty on welder. (Engine is warranted
separately by the manufacturer).
• Electronic engine idler extends engine life and reduces fuel
consumption.
MACHINE SPECIFICATIONS
Product
Name
Ordering
Information
Rated DC Output(1)
Current/Voltage/Duty Cycle
DC Current
Fine Adjustment Range
Generator
Power
Dimension
H(2) x W x L
Weight
lbs. (kg)
Description
Pipeliner® 200D
K6090-11
200 Amp
DC Welder
Lincoln “Plus” Rating
200A /40V/60%
40 - 300 Amps
1750 Watts
45.5 x 24.0 x 68.0 in
1311
(595)
DC Auxiliary Power (1156 x 610 x 1727mm)
220 - Max
160 - 240
120 - 190
80 - 130
Min - 90
All Copper
Windings
NEMA Rating
200A / 28V / 60%
15 Amps @
120V DC
Pure DC Power
Generator
(1) Based on a 10 minute period. High Altitude: For maximum rating, derate the output 4% for every 1,000 ft. (300 m) above 4,900 ft. (1,500 m).
(2) Height is to top of exhaust elbow. Case height is 40.9 in. (1039 mm).
ENGINE SPECIFICATIONS
Engine
Model
Operating
Speeds
Fuel
Consumption
Description
Horsepower & Displacement
Ignition
Capacities
Kubota®
V2403M
(Diesel)(3)
4 Cylinder
4 Cycle
Water-Cooled
Diesel Engine
Cast Iron Cylinders
Block / Crank Case
27.8 HP @ 1600 RPM
Compression
Ignited
FUEL:
15 Gals (57 Ltrs)
FULL LOAD
1,600 RPM (200A/28V)
0.9 Gals./Hr
3.4 Ltr/Hr
149 cu in
(2.4 ltrs)
EPA Tier 4i
OIL:
HIGH IDLE
1,450-1,600 RPM (adjustable)
0.5 Gals/Hr
1.7 Ltr/Hr
8.0 Qts (7.6 Ltrs)
COOLANT:
9.5 Qts (9.0 Ltrs)
LOW IDLE
1,400 RPM
0.4 Gals/Hr
1.4 Ltr/Hr
(3) Engine warranty for U.S. and Canada is 2 years/2,000 hours, 3 years major components. Some component limitations exist for Canada. See warranty statement for details.
C U S T O M E R A S S I S T A N C E P O L I C Y
The business of The Lincoln Electric Company® is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of
our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to
inquiries to the best of their ability based on information provided to them by the customers and the knowledge they may have concerning the application. Our employees, however, are not
in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume
any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or
implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is
specifically disclaimed.
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the
customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.
Pipeliner® 200D
[3]
RECOMMENDED OPTIONS
GENERAL OPTIONS
Accessory Kit
For stick welding. Includes 20 ft. (6.1 m)
#6 electrode cable with lug, 15 ft. (4.6 m)
#6 work cable with lugs, headshield, filter
plate, work clamp, electrode holder and
sample pack of mild steel electrode. 150
amp capacity.
Spark Arrestor Kit
Attaches to muffler exhust tube. Virtually
eliminates spark emissions.
Order K903-1
Medium Welder Trailer
Order K875
For heavy-duty road, off-road, plant and
yard use. Includes pivoting jack stand,
safety chains, and 13" wheels. Stiff .120"
welded rectangular steel tube frame
construction is phosphate etched and
powder coat painted for superior rust and
corrosion resistance. Low sway
suspension gives out-standing stability
with manageable tongue weight. Wheel
bearings are packed with high viscosity,
high pressure, low washout Lubriplate®
grease. Includes a Duo-Hitch™: a 2"
Ball/Lunette Eye combination hitch.
Overall width: 60".
Remote Control
Remote control rheostat permits machine
output changes up to 100 ft. (30.5m) from
the machine. Plugs into receptacle on
control panel.
Order K924-5
WIRE FEEDER OPTIONS
Wire Feed Module
Provides constant voltage (CV) output
with improved arc stability for Innershield®
welding. Recommended wire feeder is
LN-25.
Order:
K2636-1 Trailer
Order K623-1
K2639-1 Fender & Light Kit
K2640-1 Cable Rack
Remote Control Kit (Stick & Wire)
For Classic® & Pipeliner® machines that
have the wire feed module. Contains
a rheostat for stick output, a
potentiometer for wire output and
100 ft. (30.5m) of control cable.
Order K2464-1
Service Indicator Kit
Provides a GO/NO-GO visual indication
of air cleaner element useful service life.
Filter service based on restriction
readings allows the longest life possible
from the filter and best engine protection.
Order K1858-1
LN-25 PRO Wire Feeder
Portable CC/CV unit for flux-cored and
MIG welding with MAXTRAC® wire drive
system. Includes Gas Solenoid & Internal
Contactor. Requires Wire Feed Module.
Order K2613-1
Stainless Steel Sheet Metal Kit
Stainless steel roof and doors. Also
includes decals (mounted), door latches,
door hooks, bumpers and all required
mounting hardware. Fits K6090-9 and -10
Pipeliner® 200D and K1643-1 thru -10
Classic® 300D
Magnum® 350 Innershield® Gun
(for LN-25 PRO)
Order K2423-1
For self-shielded wire with 15 ft. (4.5m)
cable. For .062"-3/32"
(1.6-2.4 mm) wire.
STICK OPTIONS
Accessory Kit
Order K126-2
For stick welding. Includes 35 ft. (10.7 m)
2/0 electrode cable with lug, 30 ft. (9.1 m)
2/0 work cable with lugs, headshield, filter
plate, work clamp and electrode holder.
400 amp capacity.
Drive Roll and Guide Tube Kit
(for LN-25 PRO,)
For cored or solid steel wire.
Order KP1697-068
for .068"-.072" (1.8 mm)
KP1697-5/64
for 5/64" (2.0 mm)
Order K704
®
PIPELINER 200D ORDER FORM
PRODUCT DESCRIPTION
ORDER NUMBER
K6090-11
QUANTITY
PRICE
®
PIPELINER 200D
RECOMMENDED GENERAL OPTIONS
Spark Arrestor Kit
K903-1
Medium Welder Trailer with Duo-Hitch™: 2" Ball/Lunette Eye Hitch
- Fender & Light Kit
K2636-1
K2639-1
K2640-1
K1858-1
K2423-1
- Cable Rack
Service Indicator Kit
Stainless Steel Sheet Metal Kit
RECOMMENDED STICK OPTIONS
Accessory Kit, 400 amp
Accessory Kit, 150 amp
Remote Control
K704
K875
K924-5
RECOMMENDED WIRE FEEDER OPTIONS
Wire Feed Module
K623-1
Remote Control Kit (Stick & Wire)
K2464-1
LN-25 PRO Wire Feeder
K2613-1
K126-2
KP1697-068
KP1697-5/64
Magnum® 350 Innershield® Welding Gun
Drive Roll and Guide Tube Kit, .068"-.072" (for LN-25 PRO)
Drive Roll and Guide Tube Kit, 5/64" (for LN-25 PRO)
TOTAL:
®
THE LINCOLN ELECTRIC COMPANY
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